P0404 Code (Symptoms, Cause, and How to Fix)

The exhaust gas recirculation (EGR) system reduces smog by regulating engine temperature and fuel-air ratios. If your check engine light produces a P0404 code, one of the components in the EGR system is causing it.

When troubleshooting a P0404 code, thoroughness is key as the EGR valve isn’t the only suspect. Read on to learn how serious a code P0404 is and how to properly troubleshoot and fix it.

P0404 engine code

What Does Code P0404 Mean?

OBD-II Trouble Code P0404 Description
Exhaust Gas Recirculation Circuit Range/Performance

The EGR functions to send exhaust fumes back to the engine. The exhaust fumes help keep the cylinders cool while at the same time limiting smog emissions.

Using the information from the EGR, the power control module (PCM) controls the valve to regulate the exhaust fumes going through the cylinders. The valves will open or close to increase or reduce the exhaust fumes flow depending on how your engine runs.

The PCM tracks the state of the valve using the EGR to know whether the valve is fully open, partially open, or completely closed.

The P0404 code error comes when the EGR doesn’t behave as it should. Most of the time, it’s because the valve doesn’t open. Besides the valve not opening, there are other reasons why this code shows up.

Fixing the P0404 code depends on the type of car and engine you have. The problem appears in electronically controlled EGR valves and not in vacuum valves.

Related Code: DTC P0400, DTC P0401, DTC P0402, DTC P0403, DTC P0405

Symptoms of Code P0404

Most of the time, the EGR P0404 code error will not affect how the car drives. The symptoms of a P0404 code depend on the cause. The symptoms will vary when the valve is stuck open, closed, or partially open.

General symptoms of the P0404 code to look out for include:

Open EGR valve symptoms include:

The symptoms above indicate when the EGR valve is stuck open or partially open. However, if the valve is stuck closed, you may not experience any other symptoms apart from an increase in engine combustion temperature plus an increase in smog emissions.

Causes of Code P0404

EGR valve replacement cost

Several things can trigger a P0404 error code. These may include any one or a combination of the following:

  • A faulty EGR sensor
  • A bad EGR valve
  • Rough EGR valve movements
  • Problems with EGR sensor wiring and connectors
  • Carbon build-up in the EGR valve

Is Code P0404 Serious?

The P0404 code is a moderately serious engine warning. Some of the symptoms associated with the code are not easy to spot. You may run your car for a long time without noticing the problem. However, the ramifications on the engine can be devastating if you don’t fix it promptly.

You can have serious emissions problems from your car if the EGR sensor or valve is not working well. You also face potential long-term engine damage if you don’t fix the problem in time.

How To Fix

Fixing the P0404 is a breeze if you have the right tools. You’ll need a good automotive scanner to check the details of the P0404 code. It is important to understand the conditions causing the P0404 code. This involves checking the frame data.

You can reset the code and try to replicate the problem by going for a test run. If the cause is carbon pieces that block the valve, they tend to dislodge themselves. You can try to clear the carbon from the valve if it’s present.

The EGR sensor is sometimes the culprit behind a P0404 code. The combustion data from the engine should confirm this.

You might also want to physically examine the valve for signs of carbon or the correct valve position. Compare the position of the valve with the one on the scanner. If they match, the valve doesn’t have a problem.

You might also want to check the wiring around your valve. If there are signs of corrosion, it is time to replace them. Next, you should test the voltage of the valve as it moves with a voltmeter. If there are no changes, there is a short that you need to fix.

If you don’t find problems with the EGR valve or connectors and wiring, you should replace your EGR sensor. If this doesn’t work, it is time to call it quits and get in touch with a mechanic. The problem could be an electrical problem with your entire car that only a mechanic can assess and fix.

Don’t replace your EGR valves or sensors before checking the wiring and connectors. Wiring problems are common causes of the P0404 code that are often overlooked.

Mark Stevens

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